Ball dunƙule nau'in mikakke actuator yafi kunshi ball dunƙule, mikakke jagora, aluminum gami profile, ball dunƙule support tushe, hada guda biyu, mota, iyaka firikwensin, da dai sauransu.
Ƙwallon ƙwallon ƙafa: Ƙwallon ƙwallon ƙafa yana da kyau don canza motsin motsi zuwa motsi na layi, ko motsi na layi zuwa motsi na juyawa. Ball dunƙule ya ƙunshi dunƙule, goro da ball. Ayyukansa shine canza motsin juyawa zuwa motsi na layi, wanda shine ƙarin tsawo da haɓaka ƙwallon ƙwallon ƙafa. Saboda ƙananan juriya na juriya, ball dunƙule ana amfani da ko'ina a daban-daban masana'antu kayan aiki da daidaitattun kayan aiki. Za a iya samun madaidaicin motsi na linzamin kwamfuta a ƙarƙashin babban kaya. Duk da haka, ƙwallon ƙwallon ƙwallon ba shi da ikon kulle kansa na trapezoidal screw, wanda ke buƙatar kulawa a cikin tsarin amfani.
Jagoran layi: jagorar linzamin kwamfuta, wanda aka fi sani da slideway, jagorar linzamin kwamfuta, zane-zane na layi, don lokuttan motsin motsi na linzamin kwamfuta, yana da ma'auni mafi girma fiye da na'ura mai layi, yayin da zai iya ɗaukar wani nau'i mai mahimmanci, zai iya kasancewa a cikin yanayin babban kaya don cimma daidaitattun madaidaiciya. motsi, ban da wasu ƙananan madaidaicin lokatai kuma za a iya maye gurbinsu da akwatin linzamin kwamfuta, amma ya kamata a lura cewa a cikin karfin juzu'i da ƙarfin ƙima Dangane da talauci fiye da jagorar madaidaiciya.
Module aluminum alloy profile: module aluminum gami profile zamiya tebur kyau bayyanar, m zane, mai kyau rigidity, abin dogara yi, low samar kudin da ake amfani da sau da yawa a masana'antu aiki da kai kayan aiki, ta hanyar kammala taro a cikin module rigidity, thermal nakasawa ne kananan, ciyar da kwanciyar hankali ne high, don haka tabbatar da babban madaidaici da kwanciyar hankali na aiki a cikin kayan aiki na atomatik.
Ball dunƙule goyon bayan wurin zama: ball dunƙule goyon bayan wurin zama wani hali goyon baya wurin zama don tallafawa haɗin kai tsakanin dunƙule da mota, da goyon bayan wurin zama kullum raba zuwa: kafaffen gefe da goyon bayan naúrar, da kafaffen gefen goyon bayan naúrar an sanye take da pre-matsa lamba daidaita angular. tuntuɓar ƙwallon ƙwallon ƙafa. Musamman ma, a cikin nau'in ƙwaƙƙwarar ƙwaƙƙwalwa, ƙwallon ƙwallon ƙwallon ƙafa mai ɗaukar hoto tare da kusurwar lamba na 45 ° wanda aka haɓaka don ƙwanƙwasa ƙwanƙwasa ƙwanƙwasa ana amfani da shi don cimma daidaiton aikin jujjuyawar tare da tsayin daka da madaidaici. Ana amfani da ƙwallan ƙwallon ƙafa mai zurfi a cikin sashin tallafi a gefen goyan baya. Ƙaƙwalwar ciki na sashin tallafi yana cike da daidaitattun adadin man shafawa na sabulu na lithium kuma an rufe shi da gasket na musamman na rufewa, yana ba da damar hawan kai tsaye da amfani na dogon lokaci. Ana ɗaukar mafi kyawun ɗaukar hoto idan aka yi la'akari da ma'auni na tsayin daka tare da dunƙule ƙwallon ƙwallon ƙafa, kuma ana amfani da ƙwallon ƙwallon ƙafa na kusurwa tare da babban ƙarfi da ƙarancin ƙarfi (kwanciyar lamba 30 °, haɗin kyauta). Hakanan, rukunin tallafi na matsananci yana sanye da ƙwanƙolin lamba mai ɗaukar hoto mai ƙarfi wanda aka haɓaka don ƙwanƙwasa ƙwanƙwasa. Wannan nau'in ɗaukar hoto yana da kusurwar lamba 45°, ƙaramin diamita na ƙwallon ƙwallon ƙafa da adadi mai yawa na ƙwallaye, kuma ƙwallon ƙwallon ƙafa ce mai ƙanƙanta mai ɗaukar nauyi mai tsayi mai tsayi da tsayin daka, kuma tana iya samun tsayayyen aikin kisa. Siffar sashin tallafi yana samuwa a cikin nau'in kusurwa da nau'in nau'in zagaye, wanda za'a iya zaba bisa ga aikace-aikacen. Ƙananan da sauƙi don shigarwa, an tsara sashin tallafi tare da ƙananan girman da ke la'akari da sararin samaniya a kusa da shigarwa. A lokaci guda, za'a iya ɗora maƙallan da aka riga aka matsa kai tsaye bayan bayarwa, rage lokacin taro da inganta daidaiton taro. Tabbas, idan ya zama dole don adana ƙirar ƙima, zaku iya yin naku kayan da ba daidai ba waɗanda ke ɗauke da gidaje, tare da haɗin kai na waje a cikin rukunin tallafi, aikace-aikacen batch yana da fa'ida sosai dangane da farashi.
Haɗin kai: Ana amfani da haɗakarwa don haɗa raƙuman ruwa guda biyu tare don canja wurin motsi da juyi, injin yana tsayawa gudu don haɗawa ko raba na'ura. Sau da yawa ba a ba da garantin ba da garantin raƙuman raƙuman guda biyu waɗanda aka haɗa tare da haɗin gwiwa don daidaitawa sosai saboda kurakuran masana'anta da shigarwa, nakasawa bayan ɗaukar nauyi, da tasirin canjin yanayin zafi, da sauransu, amma akwai ɗan ƙaura na dangi. Wannan yana buƙatar ƙirar haɗin kai don ɗaukar matakai daban-daban daga tsarin, don haka yana da aikin da zai dace da wani yanki na ƙaura. Haɗin da aka saba amfani da shi a cikin madaidaicin kayan aiki na linzamin kwamfuta yana da sassauƙa mai sassauƙa, kuma nau'ikan gama gari sune haɗaɗɗiyar tsagi, haɗin giciye, haɗaɗɗen plum, haɗaɗɗen diaphragm.
Yadda za a zaɓi haɗin haɗin gwiwa don mai kunna layi na layi:
Haɗaɗɗen haɗin kai na gama-gari don ƙaƙƙarfan aiki da kai.
Lokacin da ake buƙatar koma baya, zaɓi nau'in diaphragm ko nau'in tsagi.
Lokacin da ake buƙatar watsa babban juyi, zaɓi nau'in diaphragm, siffar giciye, siffar plummer.
Motocin Servo galibi suna sanye da nau'in diaphragm, injinan stepper galibi ana zaɓar nau'in tsagi.
Siffar giciye da aka saba amfani da ita a cikin silinda ko lokatai masu jujjuyawar mota, daidaitaccen aikin yana da ƙasa kaɗan (ba manyan buƙatu ba).
Iyakance firikwensin
Ƙididdigar firikwensin a cikin mai kunnawa linzamin kwamfuta gabaɗaya zai yi amfani da nau'in nau'in ramin hoto na hoto, Ramin nau'in hoton hoto shine ainihin nau'in canjin hoto, wanda ake kira U-type photoelectric switch, samfuran infrared induction photoelectric ne, ta hanyar infrared transmitter tube da infrared Haɗin bututu mai karɓa, kuma faɗin ramin shine don tantance ƙarfin samfurin karɓar shigar da nisan siginar da aka karɓa zuwa haske azaman matsakaici, ta hasken infrared tsakanin jikin mai haske da jikin mai karɓar haske Ana amfani da hasken azaman matsakaici, kuma hasken infrared tsakanin emitter da mai karɓa ana karɓa kuma an canza shi don gano matsayin abin. Maɓallin hoto mai ratsawa a cikin kusancin kusanci ɗaya ba lamba ba ne, ƙarancin ƙuntatawa ta jikin ganowa, da nisa mai tsayi, gano nesa mai nisa (yawan mita) daidaiton gano ƙananan abubuwa na iya gano ƙananan abubuwa da yawa na aikace-aikace.
2. Ball dunƙule actuator abũbuwan amfãni da rashin amfani
Karamin jagorar mai kunna linzamin kwamfuta, mafi girman matsawar motar servo zuwa matsakaicin, gabaɗaya ƙaramar jagorar mai kunnawa madaidaiciya, mafi girman turawa. Gabaɗaya ana amfani da su a cikin masana'antar ƙarfin ƙarfi da kaya, kamar servo zuwa ikon 100W wanda aka ƙididdige tura 0.32N ta hanyar dunƙule ƙwallon 5mm na gubar na iya samar da kusan turawa 320N.
Amfani da General Z-axis shine gabaɗaya ball dunƙule linzamin kwamfuta, ball dunƙule linzamin kwamfuta actuator akwai wani bangare na fa'idar shi ne babban daidaito dangane da sauran hanyoyin watsawa, janar mikakke actuator maimaita sakawa daidaito ± 0.005 a ± 0.02mm, bisa ga ainihin ainihin. bukatu na samar da abokin ciniki, saboda ball dunƙule linzamin kwamfuta actuator samu ball dunƙule siriri siriri rabo daga gazawa, general ball dunƙule mikakke actuator bugun jini ne Ba zai iya zama tsayi da yawa, 1/50 na diamita / jimlar tsawon shi ne matsakaicin darajar, sarrafawa a cikin wannan kewayon, fiye da tsayin ƙarar yana buƙatar rage saurin gudu a matsakaici. Fiye da slim rabo tsawon na actuator ta hanyar servo motor high-gudun juyawa, da resonance na filament zai haifar da vibration deflection lalacewa ta hanyar babban amo da kuma hadari, ball dunƙule taro ana goyan bayan a duka biyu iyakar, da filament ya yi tsayi da yawa ba zai. kawai yana haifar da sauƙi don sassauta haɗin haɗin gwiwa, akwai daidaiton mai kunnawa, raguwar rayuwar sabis. Ɗauki Taiwan akan mai kunna KK na azurfa misali, resonance na iya faruwa lokacin da ingantaccen bugun jini ya wuce 800mm, kuma yakamata a rage matsakaicin gudun da 15% lokacin da bugun jini ya karu da 100mm kowanne.
3. Aikace-aikace na ball dunƙule actuator
The motor goma mikakke actuator inji yana da santsi mataki, mai kyau madaidaici da kuma kula da yi (na iya tsayawa daidai a kowane matsayi a cikin bugun jini), da kuma gudu gudun ne m da mota gudun da dunƙule farar da zane na actuator, wanda shi ne mafi. dace da ƙanana da matsakaitan lokuta na bugun jini, kuma shine tsarin tsarin da mutum-mutumi masu layi da yawa ke amfani da shi. A cikin aiki da kai masana'antu kayan aiki da ake amfani da ko'ina a semiconductor, LCD, PCB, likita, Laser, 3C Electronics, sabon makamashi, mota da kuma sauran irin aiki da kai kayan aiki.
4. Bayanin ma'auni masu alaƙa na screw actuator
Maimaita daidaiton matsayi: Yana nufin matakin daidaito na ci gaba da sakamakon da aka samu ta hanyar yin amfani da fitarwa iri ɗaya zuwa mai kunnawa ɗaya da kuma kammala maimaita maimaita sau da yawa. Matsakaicin maimaita maimaitawa yana tasiri ta halayen tsarin servo, sharewa da tsaurin tsarin ciyarwa da halayen gogayya. Gabaɗaya, daidaiton maimaita maimaitawa shine kuskuren dama tare da rarrabawa na yau da kullun, wanda ke shafar daidaiton ƙungiyoyi masu yawa na mai kunnawa kuma shine ma'aunin aiki mai mahimmanci.
Jagorar ƙwallon ƙwallon ƙafa: Yana nufin zaren farar dunƙule a cikin dunƙule mutu sa, da kuma wakiltar mikakke nisa (gaba daya a mm: mm) cewa kwaya ci gaba a kan zaren ga kowane juyin juya hali na dunƙule.
Matsakaicin gudu: yana nufin matsakaicin saurin layin da za a iya samu ta mai kunnawa tare da tsayin jagora daban-daban
Matsakaicin nauyi mai ɗaukar nauyi: matsakaicin nauyin da za a iya ɗauka ta hanyar motsi na mai kunnawa, hanyoyin shigarwa daban-daban za su sami karfi daban-daban
Ƙimar tuƙi: Ƙarfin ƙima wanda za a iya samu lokacin da aka yi amfani da mai kunnawa azaman hanyar turawa.
Daidaitaccen bugun jini, tazara: Amfanin sayan na yau da kullun shine cewa zaɓin yana da sauri kuma yana cikin haja. Rashin hasara shine cewa bugun jini ya daidaita. Ko da yake yana yiwuwa a yi oda na musamman masu girma dabam tare da masana'anta, ma'auni yana ba da misali ta hanyar masana'anta, don haka ma'aunin bugun jini yana nufin samfurin hannun jari na masana'anta, kuma tazara shine bambanci tsakanin nau'in bugun jini daban-daban, yawanci daga matsakaicin bugun jini a matsayin matsakaicin. darajar, saukar da daidaitattun jerin bambancin. Misali, idan ma'aunin bugun jini shine 100-1050mm kuma tazara shine 50mm, to, daidaitaccen bugun samfurin samfurin shine 100/150/200/250/300/350...1000/1050mm.
5. Tsarin zaɓi na mai kunnawa madaidaiciya
Ƙayyade nau'in mai kunnawa bisa ga yanayin aiki na aikace-aikacen ƙira: Silinda, dunƙule, lokaci bel, tara da pinion, mikakke motor actuator, da dai sauransu.
Yi ƙididdigewa kuma tabbatar da maimaita daidaiton matsayi na mai kunnawa: kwatanta daidaiton matsayi na maimaitawa na buƙatun da maimaita daidaitattun madaidaicin mai kunnawa, kuma zaɓi madaidaicin mai kunnawa mai dacewa.
Yi lissafin matsakaicin saurin gudu na linzamin kwamfuta na mai kunnawa kuma ƙayyade kewayon jagora: Lissafin saurin gudu na yanayin aikace-aikacen da aka ƙera, zaɓi mai kunnawa mai dacewa ta matsakaicin saurin mai kunnawa, sannan ƙayyade girman kewayon jagorar mai kunnawa.
Ƙayyade hanyar shigarwa da matsakaicin nauyin nauyi: Ƙididdige yawan nauyin nauyi da juyi bisa ga hanyar shigarwa.
Yi lissafin buƙatun buƙatun da daidaitaccen bugun mai kunnawa: Daidaita daidaitaccen bugun jini na mai kunnawa bisa ga ainihin bugun jini da aka kiyasta.
Tabbatar da mai kunnawa tare da nau'in mota da na'urorin haɗi: ko motar ta kasance birki, sigar ɓoye, da alamar motar.
Halaye da aikace-aikace na KK actuator
6. KK module definition
KK module samfuri ne mai tsayin daka na aikace-aikacen da ya dogara da tsarin dunƙule linzamin ƙwallon ƙwallon ƙafa, wanda kuma aka sani da robot guda-axis, wanda shine dandamalin motsi mai motsi, wanda ya ƙunshi dunƙule ƙwallon ƙwallon da jagorar sildi mai siffa U-dimbin, wanda wurin zama duka biyu ne. da tuƙi goro na ball dunƙule da jagora slider na mikakke iri ma'auni, da kuma guduma da aka yi da ƙasa ball dunƙule don cimma high daidaito.
7. KK module fasali
Multi-aikin zane: Haɗa ƙwallon ƙwallon don tuƙi da U-track don jagora, yana ba da madaidaiciyar motsi na madaidaiciya. Hakanan za'a iya amfani dashi tare da na'urorin haɗi masu ayyuka da yawa. Yana da matukar dacewa don gabatar da ƙirar aikace-aikacen maƙasudi da yawa, kuma kuma yana iya cimma buƙatun ingantaccen watsawa.
Ƙananan girma da nauyi mai sauƙi: U-track za a iya amfani dashi azaman jagorar waƙa kuma tare da tsarin dandamali don rage girman shigarwa sosai, kuma ana amfani da hanyar ƙayyadaddun ƙayyadaddun ƙayyadaddun tsari don tsara ingantaccen tsari don samun mafi kyawun rigidity da rabo mai nauyi. Ƙarfin wutar lantarki da ƙananan inertia na motsi na matsayi mai santsi na iya rage yawan amfani da makamashi.
Babban madaidaici da tsayin daka: Binciken nakasawa na matsayi na lamba na ball na karfe ta hanyar kaya a kowane shugabanci ya nuna cewa wannan madaidaicin tsarin layi yana da halaye na madaidaicin madaidaici da tsayin daka. Ingantacciyar ƙirar tsari ta hanyar ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun abubuwa don samun mafi kyawun tsauri da rabon nauyi.
Sauƙi don gwadawa da kayan aiki: mai sauƙi don gwada ayyuka na daidaita daidaito, sakawa reproducibility, tafiya daidaici da farawa karfin juyi.
Sauƙi don tarawa da kulawa: Ana iya kammala taron ba tare da buƙatar ƙwararrun ƙwararrun ma'aikata ba. Kyakkyawan hana ƙura da lubrication, mai sauƙin kulawa da sake amfani da shi bayan an goge injin ɗin.
Bambance-bambancen samfuran, na iya dacewa da buƙatun zaɓi:
Yanayin tuƙi: za a iya raba zuwa dunƙule ball, synchronous bel
Ƙarfin motaMotar servo na zaɓi, ko injin stepper
Haɗin mota: kai tsaye, ƙananan, ciki, hagu, dama, dangane da amfani da sarari
Ingantacciyar bugun jini: 100-2000mm (bisa ga iyaka na dunƙule gudun)
Ana iya yin gyare-gyare bisa ga bukatun abokin ciniki: guda ɗaya ko haɗin ƙira da ƙira na musamman, ana iya haɗa axis guda ɗaya cikin amfani da axis da yawa.
8. Abũbuwan amfãni na KK module idan aka kwatanta da talakawa dunƙule module
Sauƙi don ƙira da shigarwa, ƙananan girman da nauyi mai nauyi
Babban tsauri da daidaito mai tsayi (har zuwa ± 0.003m)
Cikakken sanye take, mafi dacewa da ƙira na zamani
Amma tsada da tsada
9. Single-axis robot module rarrabuwa
Single-axis robot module an classified bisa ga daban-daban aikace-aikace kamar yadda
KK (babban madaidaici)
SK (shiru)
KC (hade mai nauyi)
KA (mai nauyi)
KS (babban ƙura)
KU (mai tsaurin ƙura)
KE (mai hana ƙura mai sauƙi)
10. Zaɓin kayan haɗi na module KK
Domin dacewa da buƙatun amfani daban-daban, ana samun samfuran KK tare da murfin aluminium, sheath na telescopic (rufin gabbai), flange na haɗin mota, da iyakance iyaka.
Murfin aluminum da sheath na telescopic (rufin gabobin jiki): na iya hana abubuwa na waje da ƙazanta daga shigar da tsarin KK kuma suna shafar rayuwar sabis, daidaito da santsi.
Haɗin haɗin mota: na iya kulle nau'ikan injina daban-daban zuwa tsarin KK.
Canjin iyaka: Yana ba da iyakoki na aminci don sanyawa nunin faifai, wurin farawa da hana zamewar wucewar tafiya.
11. KK module aikace-aikace
Ana amfani da tsarin KK a cikin kewayon kayan aikin sarrafa kansa. Ana amfani dashi da yawa a cikin kayan aiki masu zuwa: na'ura mai walƙiya ta atomatik, na'urar kulle dunƙule, shiryayye sassa akwatin karba da wuri, ƙananan kayan dasawa, injin shafa, ɗaukar sassa da sarrafa wurin, motsin ruwan tabarau na CCD, injin fenti ta atomatik, lodi ta atomatik da saukewa. na'ura, yankan na'ura, kayan aikin kayan lantarki, ƙananan layin taro, ƙananan latsa, na'ura mai walda tabo, kayan aikin laminating surface, na'ura mai lakabin atomatik, cika ruwa da rarrabawa, sassa da sassan rarrabawa, Cika ruwa da rarrabawa, kayan gwaji na sassa, layin samarwa kammala aikin aiki, na'urar cika kayan, injin marufi, injin zane, matsuguni na bel, kayan aikin tsaftacewa, da sauransu.
Lokacin aikawa: Juni-18-2020
